E34 Rear Suspension Rebuild


The Install – Rears

1) Remove the back seat bottom cushion (pull UP…hard).

2) There are four plastic nuts that retain the back cushion. One by each door at the bottom of the cushion and two behind the armrest in the center:


Outboard side plastic nut


Two plastic nuts located behind rear center arm rest

3) Pop off the top plastic seat belt covers (gently push and pry from the front – be careful as the plastic is likely brittle and will shatter easily), slide the belts around the seat back to get them out of the way, and remove the middle belt receptacle from the rear cushion (held in place by a plastic retainer clip).


4) Remove the seat back by lifting UP and OUT. I chose not to fuss around with the rear parcel shelf, although you can easily lift it up to gain a few inches of working space by popping out the visible black retainer clips that are exposed when removing the seat back.

5) Remove the plastic strut mount cover and rubber dust boot.

6) Remove the three 13mm nuts that hold the strut mount/strut assembly in place (note that this is a ONE month old strut mount – yours might not look so good).

7) The rear seat area should now look like this:

8) Now that the inside stuff is prepped, it’s time to raise the back of the car and support it with jack stands (if using the jacking point on the left side, be careful not to pinch the steel fuel and brake lines that run VERY close by that area).

9) Pick a side (Pass side is easier on my 535 since you don’t have to work around the muffler) and remove the 22mm bolt holding the bottom of the strut to the trailing arm. If you live in the rust belt, chances are that this bolt will be well fused in there and you’ll need to saturate it with some PB blaster.

10) Once the 22mm bolt is out, push against the strut or use a mallet (or a sledgehammer – you’re trashing the old insert anyway, right?) to knock the bottom out of the trailing arm. If yours are rusted beyond hammering them out, try using a puller. Once it’s out, the strut and spring will precariously sit there, waiting for you to pull it out of the car. Take that sucker out.

  • From here on out, the procedure’s practically the same as with the fronts, only easier. There’s no strut housing collar nut to do. Be sure to adequately compress the springs! Also, note that the friendly people at Sachs indicate that the e34 shouldn’t use the lower spring pad. I installed mine without it, and I haven’t noticed any noise as of yet. I used the FULL OEM bump stop and dust cover, versus cutting either component. This has also worked out fine, probably because the rear stays near stock height.
  • Remember to tighten the 22 mm bolts under load. Once again, I use anti-seize grease (esp on the flange that fits into the trailing arm) and thread locker on all bolts/nuts.
  • Re-installing the rear seat back can be tricky if you haven’t done it before; carefully line everything up and push it back and down.
  • I’ve found that you may get some interesting noises for the first few miles after putting everything back together. I figure that this is just the suspension settling in again. If you’ve got a noise and it gets worse over time, check it out as soon as possible!

Get an alignment. Don’t skip this step. ONLY the fronts can be aligned – the rears have a fixed toe and camber (dependent on spring and strut height) that can be altered with offset bushings. If they try to sell you a “rear” alignment, you’re buying snake oil!! If you don’t like the idea of having too much negative camber or toe, you can get camber plates (Kmac, Ireland Engineering) on the front and modify the rear with bushings, or cut the trailing arms (or replace with a Dinan set for lowered cars). Tire wear due to the increased negative camber that results from lowering is a part of life. According to the Sachs instructions, E34 toe in should be 18’ +/- 5’; Camber should be -13’ +/- 30’. Pics of the car subsequent to the install…on a rainy day. Note that these are stock style 5’s on 225/60/15 tires. The rear tires were old, soft, and dry rotted when this pic was shot, so your car may look better in terms of rear camber (although mine looks a lot like stock as it is). Finally, note that the BavAuto springs had about 1 finger width between fender and tire at the front; the Sachs has about 2.5. I’m told that, over time, the suspension will settle lower.


Enjoy the nice, better than new ride quality : )

Article by Whit Lowell

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